Sun Glazing & Fabrication Pvt. Ltd. is holding an experience and expertise of at least a decade in Glass Glazing and Aluminum extrusion industry for aluminum fabrication and extrusion provides the best of Glass and Glazing services in the market. Our extensive design, color offer, large glass surface possible, high insulation capacity has always provided maintenance friendly and extremely reliable systems.
Services
 
 
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  • Unitized structural glazing facade Contractors.
  • Curtain wall Glazing using double/ single Glazed glass including fully unitized curtain walling.
  • Leaf Sky Light Glazing using Glass/ Polycarbonate/ Laminated Glass.
  • Slope Glazing
  • Double Glazed/ Single Glazed Operable/ Sliding Doors and Windows
  • Total Facade Solutions
  • Thermal and acoustic insulation
  • Sun Screening and Efficient Energy Management
  • Conservatories and Peripheral Systems
'Unitised' Curtain Walling Systems:
'Unitised' Curtain Walling differs to the traditional stick system in that the majority of ‘Installation Section’ of the Project Program is undertaken off site. Instead of fabricated lengths of extruded profile to be put together on site, followed by the glass / panels, we deliver to site fully assembled glazed panels from the factory.

Semi Unitized Curtain wall Systems: 
Semi unitized curtain wall consists of a Aluminum transom & Mullion main frame supported on to the wall. a sub frame duly glazed is fixed over the Main frame work with a fixing cleat. 

 

curtain wall : is non-structural made of aluminium reducing construction costs. When glass is used as the curtain wall, a great advantage is that natural light can penetrate deeper within the building. The curtain wall façade does not carry any dead load weight from the building other than its own dead load weight. The wall transfers horizontal wind loads that are incident upon it to the main building structure through connections at floors or columns of the building. A curtain wall is designed to resist air and water infiltration, sway induced by wind and seismic forces acting on the building, and its own dead load weight forces.Curtain walls are typically designed with extruded aluminum members

Wind load:
Wind load acting on the building is the result of wind blowing on the building. This wind pressure must be resisted by the curtain wall system since it envelops and protects the building. Wind loads vary greatly throughout the world, with the largest wind loads being near the coastal regions. For each project location, building codes specify the required design wind loads. Often, a wind tunnel study is performed on large or unusually shaped buildings. A scale model is built and placed in a wind tunnel to determine the wind pressures acting on the structure in question.
 

Design:
We have the in-house capability to design new dies for extrusions. Our design engineers hold design qualifications and a minimum 10 years experience in the façade industry. They are provided with training in the Construction design and are fully aware of their design responsibilities and roles.
We encourage Design Workshops at various stages of the design process to ensure we fully fulfil the employers requirements.
 
 
Special Features
 
 
 
Sealants
  1. Structural Sealant: Dow Corning make - Two Part 983 structural sealant.  Structural sealant will be applied at factory as per manufacturer’s specifications using two parts ‘LISEC’ pump enabling the panel curing within 48 hours.
  2. Weather Sealant: Dow Corning make - 991High performance sealant.
  3. Sealant for weather seals shall be Dow Corning 789 or Equivalent.
  4. Sealant for Structural Glazing shall be Dow corning 995 or equivalent and shall be applied in accordance with manufacturer’s specification.
 
Glass and Glass Processing
 
  • Various Sources of Glass
  • Glaverbel, Belgium
  • Saint Gobain, India Or France
  • Emirates, UAE
  • Pilkington, USA
  • Interpane, USA
  • LOF, USA
  • Guardian, USA
  • Asahi, Japan
  • AGP, Singapore
 
Panels
 
 
Testing
 
 
Sequencing
 
  • Site Survey
  • Design Calculations & Shop drawings Submittals
  • Procurement action for Aluminum profiles, Glass, ACP
  • Progressive grid marking on the completed structure
  • Fixing of Brackets to the Structure & Supply of Mtrls
  • Progressive frame work to the structure
  • Parallel processing of Glass for fixing
  • Glazing of Glass to the frame work
  • Installing the Glazed panels & ACP at site
  • Cleaning & Handing Over
 
Protection
 
  • Aluminum frames will be protected with low tack surface protection tapes.
  • Glass will be protected by Opaque surface protection tape
  • Tapes will be removed while handing over without leaving any marks on aluminum/glass
 
Quality Policy
 
  • Aluminum extrusion used in structural, Windows and Fixed Windows:

    • Aluminum extrusion shall be 6063 – T6 alloy conforming to BS – 1474 – 1987. The extrusion shall be clean.  Straight with sharply defined lined and free from distortion and defects impairing appearance, strength and durability.  The dimension vertical mullion member shall not be less than 160mm x 80mm and extrusion shall be of suitable wall thickness and profile for rigidity and strength in respect to tensile, shear, bending and bearing stresses, capable of providing local and lateral stability.

  • Finish:

    • The extrusion shall be finished in electrolytic Color anodizing of approval shade and color for an anodic coating of minimum 20 microns (+/-2 microns).

  • Glass for structural Glazing Windows & Fixed Glazing:

    • The glass will be of approved make and will be in a position to take the required wind load specified by the architect.  The glass samples will be submitted for approval.

  • Anchorage System:

    • The Structural Glazing System will be fixed to the main building structure using components of alloy steel or other materials appropriate and conforming to statutory requirements and codes of practices.  In general, Galvanized steel bracket shall be used as the anchoring system.  The type size of the bracket is to be selected in accordance with engineering calculations to withstand 200 Kg/Square meter. X 1.5 times for safety factor.  Mullions shall be mounted to the brackets of desired thickness and size.  All fastenings and transoms shall be of stainless steel bolts and nuts with spring washers.

  • Hardware Fittings:

    • All screws, plugs, nuts or other fastening devices shall be of stainless steel hat will not result in the corrosion with installation.  4 bar stays stainless steel arm shall be used in openable windows of along with peg stays for openable windows.

  • Silicon Sealant:

    • Sealant for weather seals shall be Dow Corning 789 or equivalent.  Sealant for Structural Glazing shall be Dow Corning 995 or equivalent shall be applied in applied in accordance with manufacturer’s specification.

  • Weather Striping:

    • Weather striping shall be extruded Neoprene / EPDM or equivalent and of the required size.

  • Glazing Tape:

    • Tapes for Structural Glazing will be special two ways Black colored Tape equivalent to Norton Tape.

  • Protection:

    • The finished surface will be protected with a self –adhesive peel-off with two layers of white and black, tested to withstand at least 6 months exposure to local weather condition, without losing the original peel-off characteristic or causing stains or other damages.